Custom Metal Stamping Service
Metal stamping is a manufacturing technique that transforms coil or flat materials into designated shapes. This process includes various molding methods, including drop feed, punching, embossing, and progressive die stamping. The choice of technique may depend on the complexity of the component, allowing for the use of a combination of methods or individual techniques. Metal stamping is highly effective for the mass production of diverse and intricate parts, ranging from automotive door panels and gears to small electronic components utilized in cell phones and computers.
Metal stamping services can be achieved through molds and mechanical equipment, usually involving a series of processes, including shearing, bending, pressing, etc.
This technology can be mass-produced in an efficient and precise manner, thereby reducing production costs and improving production efficiency.
Shoujia Group is a leading provider of custom metal stamping services, proudly supporting the rapid growth of China's automotive industry for over two decades.With a dedicated team of more than 500 technical experts, we offer high-quality metal stamping services that cater to the needs of major automotive manufacturers and component suppliers.
Our Custom Metal Stamping Process
Consultation & Design
We start by understanding your specific needs, whether it’s a one-off prototype or a high-volume production run. Our engineers collaborate with your team to optimize the design for manufacturability, ensuring that the final product meets all technical and functional requirements.Prototyping & Testing
Before mass production begins, we offer prototyping and testing services to ensure the design performs as expected. Our advanced testing facilities allow us to simulate real-world conditions, so you can be confident in the performance and durability of the product.Precision Stamping & Fabrication
Once the design is finalized, our high-speed stamping machines and advanced tooling techniques are used to fabricate parts with exact precision. We can handle a wide range of materials, including steel, aluminum, and copper, ensuring that your parts meet the necessary specifications.Post-Production Quality Checks
After stamping, each product undergoes rigorous inspection to ensure it meets all quality standards. Our quality control team uses advanced testing methods to verify that each part is free of defects and ready for delivery.Timely Delivery
Our strategic locations and robust logistics system ensure that we can deliver your custom metal stamped parts on time, even for large-volume orders. Whether you are located domestically or internationally, we ensure timely and cost-effective delivery.
Advantages of metal stamping
Complex shapes, such as contours
High production volumes (thousands to millions of parts per year)
Processes such as fine blanking allow for the molding of thick metal sheets.
Low cost per part
Stamped Metal Applications
Manufacture precision stamped products to the exact specifications of your project. Our tooling and precision metal stamping specialists can manufacture stand-alone or complementary parts and assemblies.
Telephone components
Complex electronics
Cylinders
Domes
Irregularly shaped parts
Sheet Metal Stamping Services
We offer a full range of custom sheet metal stamping and fabrication services using CAD/CAM design tools to provide the precision required for complex parts.
punch
Punching
Fading
Embossing
Flanging
Bending
Embossing
Stamping Types
Progressive stamping uses multiple molds and steps to create deeper parts than would normally be possible with a single mold. It also allows for multiple geometries to be achieved through various molds for each part. This technique is best suited for high volume and large parts, such as those in the automotive industry. Transfer stamping is a similar process, except that progressive stamping involves attaching the workpiece to a metal belt that runs the length of the process. Transfer stamping removes the workpiece and moves it along a conveyor belt.
Deep stamping creates stamped parts with deep cavities, such as closed rectangles. This process creates rigid parts because the extreme deformation of the metal compresses its structure into a more crystalline form. Standard stamping is also commonly used, and it involves the use of shallower molds to shape the metal.
Four-slide press molding shapes parts from four axes rather than one direction. This method is used to make small, complex parts, including electronic components such as cell phone battery connectors. With greater design flexibility, lower production costs and faster manufacturing times, four-slide stamping is popular in the aerospace, medical, automotive and electronics industries.
Hydroforming is an evolution of the stamping process. Sheet metal is placed on a bottom shaped die, while the top shape is a bladder filled with high pressure oil that presses the metal into the shape of the bottom die. Multiple parts can be hydroformed at the same time. Hydroforming is a fast and accurate technique, although it requires trimming the mold to cut the part out of the sheet.
Stamping is the initial step before forming, where the part is cut from the sheet. Fine blanking is a variation of punching that allows for precise cutting with smooth edges and flat surfaces.
Imprinting is another blanking process that creates small, round workpieces. Because stamping requires a great deal of force to form small pieces, stamping hardens the metal and removes burrs and rough edges.
Punching is the opposite of dropping; it involves removing material from a workpiece rather than removing material to create a workpiece.
Embossing creates a three-dimensional pattern on the metal, either raised on the surface or through a series of depressions.
Bending occurs in a single axis and is typically used to create U-, V- or L-shaped contours. The technique is accomplished by clamping one side and bending the other over a mold or by pressing the metal into or against the mold. Flanging involves bending a protruding part or portion of the workpiece rather than bending the entire workpiece.
Why Choose Shoujia for Your Custom Metal Stamping Needs?
Decades of Expertise
For over 20 years, Shoujia Group has been at the forefront of the automotive industry. Our deep-rooted experience in custom metal stamping allows us to understand your unique requirements and deliver precise, high-performance components for a variety of automotive applications.Comprehensive Product Range
Our diverse product offerings span 6 major categories:With an annual production of 80 million stamping parts and over 6000 tons of pipe fittings and 200,000 pipe beam assemblies, we have the capacity to meet large-scale production needs while maintaining high quality.
Stamping Series
Pipe Fitting Series
Rubber and Plastic Series
Mold Check Holder Series
Welding Assembly Series
High Temperature Tubing Series
Advanced Manufacturing Capabilities
Shoujia has a vast production network, enabling us to scale production across various regions. Our state-of-the-art facilities are equipped with cutting-edge technology, ensuring precise metal stamping, welding, and assembly services that meet stringent quality standards.Customer-Centric Approach
At Shoujia, we place our customers at the heart of everything we do. We are committed to offering a seamless service experience by providing tailored solutions to your unique needs. Whether you require prototyping, small batches, or large-scale production runs, we are ready to deliver on time and to specification.Quality Assurance
With over 20 years of experience in the automotive industry, we have refined our processes to ensure that every part we deliver meets the highest standards of quality. Our rigorous quality control processes ensure that our custom metal stamping products are durable, reliable, and perform at the highest level.Technological Leadership
We leverage the latest technological innovations in the industry to offer precision metal stamping services that enhance product functionality and reduce manufacturing costs. Our team of skilled engineers works closely with you to develop and implement the best solutions for your specific needs.Nationwide Production Base
With factories across several major cities in China, we can quickly and efficiently scale production to meet the demands of your project. This national presence allows us to offer flexibility, cost-effectiveness, and quicker lead times for large-volume orders.
Ready to Partner with Shoujia?
At Shoujia Group, we pride ourselves on being a trusted partner for major vehicle and component manufacturers across China. If you are looking for reliable, high-quality custom metal stamping services, we are here to help.
Contact us todayto discuss your requirements and see how Shoujia can help you achieve your production goals with precision, quality, and efficiency. We look forward to collaborating with you and building a long-term business relationship!
